Failed Floor

radim

TF
Arms
went to change couple of broken tiles and this is outcome....
AF1QipOR4Hqb5eSNhGDnOuq0QMIalBsBY70-zmBWBQ9X
AF1QipPi-V89r2uoX28cWsXizwYW1eJX_ucmKUjPU-hc
AF1QipN7AvyS9WdmN0YUJasO5ll4ZxrCZ-h5eiJsIEsx
AF1QipOl_BED2N3rydmXX5hM7klGPJAF8LjWWM_jTcTA

first floor, chipboard floor, 9 mm ply, wet UFH between joists, all tiles debonded from addy, addy to ply stuck well, job done 2 years ago. total of 55 m2.
Can you guys share your opinions what went wrong here?
cheers
 
Pictures not showing, what are the tiles made of? do you remember how the tiles were stored? possibility they could have been in wet/damp conditions and retained moisture? this may stop them bonding well to the addy?
 
The tiles were ok for 2 years, yes ?

Sounds like a possibility of excess heat, seen something similar before after failure of flow temperature control in ufh, water temp went to 80 deg. Thermal shock. Customer started to deny it, a builder, but his sister let it slip one day.
 
Problem here is you have wet ufh with chipboard and the plywood on top of that. Both products are insulators, so customer wants warm floor. But can't as the timber is basically lagging the ufh. So they turn up the manifod temperature to make the floor feel better and doing so, the floor gets hotter, to a point that the tiles de-bond from the ply.
You could blame th customer, but a timber floor on top of ufh is asking For trouble.
 
Last edited:
Problem here is you have wet ufh with chipboard and the plywood on top of that. Both products are insulators, so customer wants warm floor. But can't as the timber is basically lagging the ufh. So they turn up the manifod temperature to make the floor feel better and doing so, the floor gets hotter, to a point that the tiles de-bond from the ply.
You could blame th customer, but a timber gloom on top of ufh is asking God trouble.
totally agree with above to much insulating products bound to fail . bet there heating bill is a small fortune
 
Can't say I understand these floors either. Probably a more inert material than ply would have been better as a final layer beforr tiling. Could have gone straight down with hardie floor.
 
As ply shrinks and expans a flexible adhesive may well have stayed stuck to the wood and in good condition however,the forces this transfered to the tile perhaps could have debonded what was a weaker attachment.
Ply expands and can handle it, adhesive goes with it and can handle it also, the tile doesn't expand which creates the stress.
Or, maybe my imagination has gone funny lol😕
 
You guy's not come across this ufh method before?
I would have uncouple on top of chipboard if floor solid, did a bathroom and a shower room yesterday, not plied, but have seen it done many times. HB would have insulated to much, no? If it was to fail I would have expected sooner the 2 years.
To me clearly a heat issue.
 
Thank for your replies guys.
All tiles come up clean like new...
Builder is paying the bill but wants to know where is a problem.
I will be using hardie but if it is heat related than it can surely happen again?
 
Turn ufh up to max and leave for a day, measure the floor surface temperature. Have to check, but the max allowed is about 28 Deg over the whole floor with a max of 35 degrees over a max of 1m2 (wetroom floor as an example).
Need to find out what happened before you fix again....
I would use Ditra rather than HB
 
If tiles are porcelain there's a possibility that incorrect addy was used. Regular addy with no additive used ie porcelplus, can cause tiles to fail.... come across it in past. Especially if tiles were not back buttered
 

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