cement

A cement is a binder, a substance used for construction that sets, hardens, and adheres to other materials to bind them together. Cement is seldom used on its own, but rather to bind sand and gravel (aggregate) together. Cement mixed with fine aggregate produces mortar for masonry, or with sand and gravel, produces concrete. Concrete is the most widely used material in existence and is behind only water as the planet's most-consumed resource.Cements used in construction are usually inorganic, often lime or calcium silicate based, which can be characterized as non-hydraulic or hydraulic respectively, depending on the ability of the cement to set in the presence of water (see hydraulic and non-hydraulic lime plaster).
Non-hydraulic cement does not set in wet conditions or under water. Rather, it sets as it dries and reacts with carbon dioxide in the air. It is resistant to attack by chemicals after setting.
Hydraulic cements (e.g., Portland cement) set and become adhesive due to a chemical reaction between the dry ingredients and water. The chemical reaction results in mineral hydrates that are not very water-soluble and so are quite durable in water and safe from chemical attack. This allows setting in wet conditions or under water and further protects the hardened material from chemical attack. The chemical process for hydraulic cement was found by ancient Romans who used volcanic ash (pozzolana) with added lime (calcium oxide).
The word "cement" can be traced back to the Ancient Roman term opus caementicium, used to describe masonry resembling modern concrete that was made from crushed rock with burnt lime as binder. The volcanic ash and pulverized brick supplements that were added to the burnt lime, to obtain a hydraulic binder, were later referred to as cementum, cimentum, cäment, and cement. In modern times, organic polymers are sometimes used as cements in concrete.
World production is about four billion tonnes per year, of which about half is made in China. If the cement industry were a country, it would be the third largest carbon dioxide emitter in the world with up to 2.8 billion tonnes, surpassed only by China and the United States. The initial calcination reaction in the production of cement is responsible for about 4% of global CO2 emissions. The overall process is responsible for about 8% of global CO2 emissions, as the cement kiln in which the reaction occurs is typically fired by coal or petroleum coke due to the luminous flame required to heat the kiln by radiant heat transfer. As a result, the production of cement is a major contributor to climate change.

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  1. S

    Cement board and redoing tanking

    Hi all, 13 years ago I placed cement boards in the shower area on an old style shower tray. I have just removed all tiles and the cement boards with the 'rubberised' tanking has held up well - (more than I can say for the plasterboarded walls elsewhere in the bathroom. I intend to put a...
  2. A

    Cement Contractors Hoffman Estates

    The #1 Concrete Contractor in the Chicagoland area. Specializing in concrete foundations, concrete walls, concrete patios, concrete driveways, and more! Ask us about our concrete repair pricing.
  3. T

    24 year old tile over cement slab floor failing-tenting and popping up

    Hi, I've put down quite a bit of tile over the years but always worked with backerboard. I'm renovating a house in Florida (first one in Florida) that was built in 1996. It's concrete slab foundation and the tile was laid directly on the slab with what appears to be basic thinset. When I was...
  4. T

    Porcelain Cleaning Cement Tile Adhesive marks from Victorian Tiles

    Hello, I recently lifted some modern tiles to reveal the original Victorian Tiles (Actually dated late 30's but in the Victorian/Edwardian mosaic style). The previous owner had for some bizarre reason tiled over them. Sacrilege! With considerable effort, I've managed to clean off almost all of...
  5. D

    Waterproof floor build-up over cement backer boards

    Hi everyone, I'm looking for some advice on final floor buildup. We're installing a shower tray onto ply (with grab addy), it's 1700x800mm so should perform as a wetroom, closed on all sides apart from a bit at the end of one side to get in and out. So my question is about the rest of the...
  6. R

    How to prime sand and cement rendered walls with the top coat of gypsum plaster removed?

    Afternoon everyone, just after a bit of advice on preparing some walls for ceramic, possibly porcelain (haven’t decided yet) wall tiles. Okay so a bit of background information first of all, the gypsum finish plaster on all the walls in my new house is quite poorly adhered in most places, it...
  7. F

    Does a cement and sand covered wall need tanking?

    Hi, I'm in a process of prepping before retiling my bathroom. I've stripped the old tiles with adhesive down to some old plaster (I think it is an old sand and cement coat). I've also installed the STS tile backing boards on the other wall where the new bath with a shower will go. See the...
  8. S

    Cement Tile Installation Issue

    Hi All, Any advice would be much appreciated as to how I can remedy the attached green cement tiles. They have changed colour. Have been sealed with Topps Fila Sealer and not grouted as yet. Ive attached an image of them as laid, with the other picture the unsealed/unfitted out of the box...
  9. S

    Coloured Cement Tile Installation Issue - Advice Wanted

    Hi all, I am hoping for some professional insight to a recent installation. We laid client supplied matt coloured cement tiles on a exterior terrace. The tiles being laid on a Schluter Dita drain terrace build up. After a week or so the terrace is still to be fully grouted but the tiles after...
  10. J

    My 1st Job Cement Board Tiling Challenge!

    Hi Everyone, 1st time bathroom install around a bath. Current stud wall with tiles removed has had it, I'm taking out the plaster board and replacing with cement boards (already purchased). Question: When cement boards are installed, I am going to tank it using "Aqua Seal Tanking kit". Before...
  11. S

    65mm cement board screws?

    Hello all. My building inspector told me i have to insulate over my stud uprights to avoid cold bridging(25mm pir). This side of the wall will be bath and shower so wanted to use hardiebacker boards to tile over. I cannot find any cement board screws long enough to secure the 12mm board over the...
  12. P

    Tiles falling off in shower enclosure

    Hi, a few tiles keep falling off in the shower enclosure. Any tips on the best material to use to replace the plaster. Pink area in the middle. Thinking sand and cement (4/1 parts) or aquapanel piece screwed in. thanks, pras
  13. M

    Recipes for adhesive and grout cement

    Dear team , we are looking to learn how to make adhesive and grout cement , Could you please help me to get the proper way for that your support highly appreciated regards Mustafa Hashim
  14. C

    Thermal Cement board vs Sand & Cement render prior to tiling on brick wall

    Hi All, It's my first post here. I'm currently working on a wetroom in my flat and would love to hear your advice. 2 sides of the wetroom are pretty straight forward and are going to be tiled onto thermal cement boards fixed to timber pre-wall. Other wall is was old plaster stripped to brick. I...
  15. L

    Hi all, i have four showers to tile from scratch, cement board lined.

    I have 20l of Nassboards latex tanking paint but am unsure if a primer is required? The substrate is cement board which is clean and not dusty. If I do need a primer can I use 50/50 PVA or must it be something expensive! I have also been looking for a good value tape for the joints and am put...
  16. faceman

    Cement board over anhydrite screed

    We have a floor to do which has ended up being way to low. We to bring the whole floor up about 14mm before we mat it and tile it. It is 180m in a very old expensive house that has original skirts and stair cases still in place that we need to get up to. We figured a 12.5mm cement board would be...
  17. B

    Correct dilution for MApei Primer G on cement render?

    What is the correct dilution for primer G on cement render? (the render has some SBR already mixed in and has totally cured/ dried) The Mapei pdf does not give an exact figure but says 1:1 to 1:3 depending on absorbency. Preumably the more absorbent the more you dilute? How can I tell if it...
  18. T

    22mm cement board vs plywood and backer board

    Hi, I am building a new bathroom in my own house. The room is on the first floor in a newly built extension. There is no floor yet, just joists. I plan to have a tiled floor with electric underfloor heating. We haven’t chosen tiles yet but will probably go for large format floor tiles. The...
  19. B

    Waterproofing cement rendered wall?

    I will have a bath in the corner with a shower over. Most water will go in the bath but the walls will get splashed. The walls were prepared as follows: 1. Plaster hacked back to bricks. 2. Bricks mechanically cleaned so no trace of plaster. 3. Cement render coat applied to all walls about...
  20. H

    Tile cutter

    Hi tilers forum, i've bought some cement based terrazzo tiles 600X600X20mm. What would be the best tile cutter to hire for the job?
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